PT. ELECTRODE & COATINGS INDONESIA

Castolin Equipment

EQUIPMENT EUTECTIC + CASTOLIN

COATING EQUIPMENT

1.Our Arc Wire spraying Products

EuTronic® Arc Spray 4 complete kit

 

For anti-wear and anti-corrosion cold sprayed coatings - Designed to spray EuTronic® Arc Wires for best results The EuTronic® Arc Spray 4 is robust, reliable and easy to use. The Arc Gun and the drive system are coupled to a 350 amp, switched voltage power source. This power source features sealed electronics for excellent reliability in the harshest of spray environments.

 

The wire feeder unit is neatly mounted on the power source, leaving it free to swivel and follow the operator whilst spraying. Other options include either floor or trolley mounting. There is no motor in the gun. Instead, the Gun 4 uses a patented Synchrodrive system, where a single, sealed motor with a flexible drive arrangement, powers a reliable, positive drive push / pull up to a distance of 20 m. This results in a long reach and lightweight flexibility of the gun and supplies. For the operator, working conditions are more comfortable and productive.

Technical data

  • Sealed 350 amp power source for reliability
  • 1.6 mm wires standard. From 1.6 mm to 2.5 mm optional
  • Air cooled cables for low weight
  • Excellent gun manoeuvrability
  • 5 m supplies packages standard
  • Steel reinforced, PTFE lined wire conduits
  • Easy to maintain for lower downtime costs
  • Wire spool, coil and drum feeder option capabilities
  • Soft start for smooth start ups

Applications

  • Anti-wear coatings
  • Bridges (concrete and steel)
  • Cement works
  • Engineering bond coats
  • Mining
  • Offshore / oil & gas
  • Pulp and paper
  • Steel works
  • Shipbuilding / marine
  • Structural steelwork
  • Thermal power plants
  • Vessels and enclosures
  • Waste and recycling
  • Wind turbine towers, fences

2. Our Flame Thermal Spraying Products

The following samples from Castolin Eutectic's exclusive range of welding, brazing and coating products illustrate a selection of maintenance, repair, joining and fabrication solutions.  

A . Castodyn DS 8000 Kits

 

A user friendly, advanced industrial thermal spray coating system

Advanced modular oxy-acetylene thermal spray system, designed to spray a wide range of alloys and other materials for very many different applications. Can be integrated into automated installations for mass-production applications. Thermal spray torch for coating and rebuilding a very wide variety of mechanical components. For "cold" thermal spraying of RotoTec and ProXon® alloy powders without deformation or structural change of the part. For "hot" thermal spraying of Eutalloy® RW alloy powders for dense, porosity-free deposits. The range of alloys provides excellent resistance to wear from metal to metal friction, corrosion, abrasion to erosion.

Accessories
The spraying extension neck increases the application possibilities for inside bores or on parts with complicated geometry.

Advantages

  • Highly adaptable: modular concept allows widest range of applications
  • Practical, lightweight and robust: suitable for all users
  • Outstanding operator safety and ease-of-use: single-valve parameter control
  • For "cold" and "hot" thermal spraying, including ceramic powders and plastic material
  • Supplied as a kit with accessories
  • Extension neck optional

Technical data: 

 

Delivery rate

1 - 8 kg/h

Oxygen flow

500 - 2000 Nl/h

Acetylene flow

400 - 1800 Nl/h

Oxygen pressure

4,0 bar

Acetylene pressure

0,7 bar

Compressed air pressure

0 - 6 bar

   B . SuperJet-S- Kits

 Modular delivery system to spray-fuse Eutalloy® powders

 SuperJet Eutalloy® is an oxy-acetylene thermal spray torch which delivers very precise anti-wear protective coatings. Alloy powders are sprayed onto the part to be coated and are fused simultaneously. Bonding with the base metal by diffusion ensures that it does not reach its melting point. The dense coating is not affected by dilution and retains all its designed properties.

Modular design
The system's modular design makes it easy to remove all components for cleaning, maintenance and eventually replacement.

Safety First
Each component, as well as the completed torch, is subject to rigorous quality control. Safety devices have been incorporated, such as:
Quick shutoff lever cuts supply of gases to the torch.
Heating in the torch causes sintered plugs to fuse, blocking the gases.

Advantages

  • Flexible, multi-purpose and quick
  • Usable in all positions on a wide range of base metals including steels, alloyed steels, stainless steels and cast iron
  • Flexible high speed operation with maximum safety
  • Consistent deposit quality
  • Coats full range of metals

Technical data: 

Delivery rate

0.5 - 5.0 kg/h

Oxygen flow

90 - 1200 Nl/h

Acetylene flow

80 - 1100 Nl/h

Oxygen pressure

1.5 - 2.5 bar

Acetylene pressure

0.5 - 0.6 bar

 

 

 The oxy-acetylene fusion torch to preheat and fuse Eutalloy® RW coatings

The advantage of local heating using the CastoFuse torch is obvious compared with an oven. Local preheating
and fusing prevents the dispersion of heat in the rest of the workpiece, to the surrounding area and into the oven walls. CastoFuse offers the heat where needed. Furthermore, only a small investment is required.

Designed for easy operation
The CastoFuse torch requires no specialist skills to operate. The only adjustable control is the valve used to set the acetylene flow, other controls are all simple on/off switches. The unique rapid shut-off lever allows the torch to be relit without touching any other control. All components are easily accessible for maintenance.

Technical Data
The CastoFuse kit consists of a handgrip with three fusion lances 20, 30 and 40. The kit's three lances offer different flame powers, so workpieces of different mass or thickness can be preheated and heated up to the coating fusion temperature.

 

3. Our HVOF Products

The following samples from Castolin Eutectic's exclusive range of welding, brazing and coating products illustrate a selection of maintenance, repair, joining and fabrication solutions.

 

Kerozene fuelled high pressure HVOF for cold sprayed coatings of high quality

The CastoJet CJK5 is a kerozene fuelled High Velocity Oxy-Fuel system using mass flow control for repeatable coating quality. It produces dense metallic or carbides coatings. The operator interface is simple to follow using a touch screen interface.



 

4. Our PTA Equipment Products

 

DC power source with HF-ignition for Plasma Welding

As one of the pioneers in PTA, with more than 45 years experience and over 300 units in the field, we have recently developed the world's most powerful heavy duty unit, the GAP 4501 DC IMPA. But in order to extract the best potential of the torch in terms of coating quality and efficieny, Castolin Eutectic decided to design and bring to the market a complete solution with a powder range (Eutroloy®) and a dedicated EuTronic® GAP IMPA 4500 equipment which would reliably reproduce the excellent quality of the coatings afforded by the torch.

  • Automation interface with analogous and digital in- and outputs
  • Powerful PLC 72 pin harting plug automated interfaces
  • DC power source with HF-ignition
  • Plasma welding
  • 100 memory cells for parameter storage
  • Powder coating using powder feeder EP3
  • Optional GAP control software package for enhanced control and display of parameters
  • Special chiller cooling

Technical data: 

Power supply

3x400V+N 50/60Hz

Supply frequency

50/60 Hz

Pilot arc current

100A

Welding current

300A

Enclosure protection class

P21S

Weight

90 Kg

Dimensions ( L x W x H)

815x445x785mm

 

 

It is the natural evolution of the previous GAP 2000, now available in two versions for better operating comfort

The EuTronic®GAP 2001 is ideal for welding applications requiring precision, high quality of the deposit and low dilution on individual parts or small series of pieces, where full automation is not convenient or applicable.
It is available in two different versions, with specific individual features - each one of them can be requested with or without external feeders motor control card.

Technical data: 

Power supply

3 x 400V + N  ±10%

Supply frequency

50 / 60 Hz

Pilot arc current

5 - 20 A

Welding current

6-280 A

Enclosure protection class

IP 23

Weight

65 Kg.

Dimensions ( L x W x H)

81.5 x 44.5 x 63.5 cm